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Die Casting, Diecasting Machines, Low Pressure Die Casting Information

Metal Casters have the luxury of choosing between several casting methods to accomplish their goals. Often times the metal caster chooses one method and sticks with it for several years until need directs him to another. Of course, there are those adventurous few who like to sample each casting method to find the best fit. Sure, sand casting might be the most popular but what about Lost Foam or Investment?

What about Die casting?

Die casting is used by industrial foundries and manufacturers to create practically anything and everything, such as die cast cars. Many small foundries, like the one in your garage, backyard, of workshop may find that die casting is really just not economical. But who said that having fun and trying new things was ever economical? The process of Die Casting involves a simple concept. The molten metal is injected with high pressure into the mold or mold cavities. The mold used in die casting can have several small civilities of either the same pattern or different pattern.

The name Die Casting comes from the molds which are called dies. These molds are reusable and are often made from steel but other alloys can be used as long as they can withstand high pressure. The reason dies must be created from metal and not from sand or other material is due to the high amount of pressure used to get the molten metal into the mold. If sand molds were used in a Die casting procedure then the mold would crumble. There are plenty of advantages of using dies in a casting procedure which makes this method desirable for anyone wishing to create a high volume of similar castings.

Die casting is perfect for anyone that needs to make a lot of the same thing without any quality or pattern deviation. This is especially helpful in certain industries where quantity and quality count. Many hobbyists may have no use for die casting on a practical basis but will often try at least one Die casting for the sake of trying.

There are two types of machines used in the Die Cast procedure. These machines are essentially the same and are called the Hot-chamber and the Cold-chamber.

The Hot-chamber machine melts the alloy and feeds it into a section of the machine referred to as the gooseneck. A piston then forces the alloy into the mold. A separate furnace is not needed but the draw back of this is that metals with higher melting points can not be used.

The Cold-chamber is used for metals that can not be used by the Hot-chamber such as aluminum and copper. A separate furnace is needed to melt the alloy which is then poured into the injection cylinder and then shot into the mold.

The advantages of using Die casting vary but the most noticeable advantages are the repeated quality, smooth casting surface, and the quick production of casts. While the initial cost of Die Casting exceeds several of the other casting procedures, those that need a high number of casts in the shortest amount of time possibly will benefit greatly from the investment.

Die casting is commonly used to create commercial goods as it yields a high volume. The molds, or dies, used vary in life cycle depending upon the material used to create the die. The die can have one cavity or several cavities depending upon the need.

Everyone should try die casting at least once if they can afford the initial cost. Besides, who knows when you’ll need a small battalion of metal soldiers which can be made quickly and easily with die casting.  

About the Author

Go to Metal Casting Zone to get your free ebook on Metal Casting at http://www.metalcastingzone.com. Metal Casting Zone also has a Metal Casting Forum, Metal Casting Information, and a Metal Casting Blog that can all be found at http://www.metalcastingzone.com. Go to http://www.metalcastingzone.com to see the latest information on Metal Casting that has been added.

My 1:18 Scale Die-Cast Collection (240+ cars in total)

ACTION FIGURE & DIECAST LOT 8000+ PIECES $49,999.99

Special Diecast Vintage Car Collection $21,500.00

1960 Ford Prototype Die Cast Tractor & Blue Prints & Schematics & Documents!!! $6,995.00

NASCAR Lot: Posters Diecast Trading Cards Misc 1990-93 $5,000.00

1200 LOT!!! 2006 Ken Schrader #21 Little Debbie / Ford Fusion NASCAR die-cast $4,900.00

Huge Lot Arctic Cat 1/18 Diecast 1992 to 2006 62 Pieces Limited Hard To Find $4,650.00

3 Pack Welly Diecast JK Chrysler Jeep Wrangler Rubicon HardTop Offroad SUV Truck $3,334.99

ISUZU ELF compact truck Isuzu compact diecast model $3,300.00

Star Wars ESB Die Cast TIE Bomber MISB AFA 80 RARE!!! $2,995.00

DIE CAST GM CAR COLLECTION & DISPLAY CASE $2,800.00

Clover DX ZANBOT 3 ZAMBOT Japan Diecast Robot Popy Chogokin Bandai bullmark $2,495.00

Star Wars Special Offer Die Cast set of 3 MISB display $2,495.00

Sonor 14×6 3mm Bronze Shell Die Cast Hoops Black Hrdwr Artist Series Snare Drum $2,399.00

HUGE Disney Pixar Cars Diecast Lot OVER 300+ Cars, Haulers, DELUXE, MEGA RARE! $1,999.99

FRANKLIN MINT STAR TREK NCC-1701-D 30TH ANNIV DIE-CAST $1,995.00

EX Gokin Getter Robo Getter 1 Get Machine Eagle Die Cast Figure Art Storm $1,999.99

NEW EX Gokin Getter Robo Getter 1 Get Machine Eagle Die Cast Figure Art Storm $1,998.99

Mini camps diecast car ($3.84 a piece)lot $1,844.00

VINTAGE TOMICA DIECAST CAR SET (60PCS) JAPAN RARE $1,630.00

Star Wars Die Cast Packaged TIE Bomber ESB DCA AFA 80Y $1,799.99

Nascar Die Cast Action Earnhardt Gordon others $1,600.00

Forces of Valor 1/16 German Military King Tiger Tank Replica diecast Very Rare!! $1,725.00

DALE EARNHARDT SR JR DIECAST LOT $1,750.00

FEWTURE EX CHOGOKIN METAL DIECAST GETTER 1 2 3 REPAINT & TOMAHAWK MISB $1,599.99

Dyson Airblade AB 02 Die Cast Aluminum Hand Dryer 208V Hygienic Hepa Filter $1,599.00

DYSON Airblade AB 02 Die-Cast Aluminum Silver 208V $1,599.00

Spring O-Scale K.BAY.STS.B 4-6-2 Steam Loco & Tender, 2 Rail Diecast / Brass $1,500.00

1998 eBay Mini Diecast Plastic Delivery Truck Van – Japan Japanese – ebay.co.jp $1,499.00

USA R20003 SANTA FE ATSF DIE CAST HUDSON NIB $1,400.00

Large lot Nascar Diecast 1/24, 1/64 Cars and Haulers, Action,RC, Revell , WC Mix $1,500.00

COMPLETE SET 16 VINTAGE TAKARA DOUGRAM 1/144 DIE-CAST ROBOTS JAPAN ANIME W/BOXES $1,499.99

Huge Lot Snap On Mac Tools Nascar 1:24 Scale Die Cast Cars Collectors Club + NEW $1,375.00

Autographed Nascar diecast cars.Autograhes people dream of having.The best ever. $1,250.00

Pascal Clamp TYB-DGV 4 Die-Cast Machine TYB16DEGPV-L/R $1,265.64

High Tech Modell Porsche 959 1:25 Diecast NIB $1,282.00

Lot of 21 Coca Cola Matchbox DieCast cars/trucks Collectibles $1,200.00

DAN GURNEY 1966 AAR EAGLE INDY 500 PROTOTYPE 1 OF 6 CAROUSEL 1 18 DIECAST MINT $1,199.99

Exoto 1:18 1952 Tipo 500 F2 Ferrari Short Nose #30 Diecast Cars – MINT $1,200.00

Matchbox Die-cast Collection (73) Models (pictures In Discription) $1,100.00

LARGE LOT OF PEPSI DIECAST ERTL CAR AND TRUCK BANKS $1,200.00

EX Gokin Getter Robo Getter 2 Get Machine Jager Die Cast Figure Art Storm $1,199.99

NEW EX Gokin Getter Robo Getter 2 Get Machine Jager Die Cast Figure Art Storm $1,198.99

Franklin Mint Armour Collect B11E052 B26 Maurauder Big Hairy Bird Diecast 1/48 $1,179.99

Franklin Mint Armour Collection B11E053 B26 Maurauder Flak Bait Diecast 1/48 NIB $1,179.99

Art Storm EX Gokin Getter Robo Getter 1 Get Machine Jager Die Cast Figure $1,067.00

Rare 1998 Arctic Cat Kirk Hibbert Snowmobile Diecast Model Artic Cat Toy Sled $1,135.00

EX Gokin Getter Robo Getter 3 Get Machine Bear Die Cast Figure Art Storm $1,099.99

Massive Die-cast VW Bug, Beetle, and Bus lot of 143 $999.00

NEW EX Gokin Getter Robo Getter 3 Get Machine Bear Die Cast Figure Art Storm $1,098.99

Truck BANK Collection qty 41,ertl, MINT,1/25th DIE CAST $1,000.00

Hardcastle And McCormick 1983 ERTL 1:16 Scale Diecast Coyote with Figure Boxed $999.99

Pennsylvania GG1 Locomotive Silver Red Stripe Die Cast $999.99

CMC Ferrari Renn Transporter Typ FIAT 642 RN2 BARTOLETT 1/18 HEAVY DIECAST M-084 $999.99

1968 Autographed Caroll Shelby Cobra GT 500 – Diecast $1,000.00

CMC 1:18 1957 FERRARI RACE CAR TRANSPORTER TYPE FIAT 642 RN2 BARTOLETTI DIECAST $999.99

36 Action Diecast 1:18 Nascar Car Collection $1,000.00

LIMITED EDITION SMITH-MILLER DIECAST POLICE TOWING TRUCK FIRE TRUCK RED 206/250 $999.99

1/4″ Air Die Grinder Cutting Cleaning Air Tools W/ 2 Wrench Die Cast Aluminum HD $999.99

* RARE * ERTL ABF 1:64 Retiree Die-Cast Tractor Trailer w/ Pups Serial #410 $999.99

1/4″ Air Angle Die Grinder Cutter Polisher Air Tools W/ 2 Wrench Cast Aluminum $999.99

Cuisinart CPB-300 SmartPower 15-Piece Compact Portable Blending/Chopping System Meet the Cuisinart SmartPower Compact Portable Blender – the compact powerhouse that does it all! Use the streamline blending cup to make smoothies in a flash! Mince herbs in the chopper cup and whip up custom drinks right in the “To-Go” cups – we’ve included four of them so everyone can have their favorite! Designed of fit anywhere, the Compact Portable Blender delivers big blender performance wi…

Capresso Infinity Conical Burr Grinders $120.00 Conical steel burrs precision-made within 1/250 of an inch produce maximum aroma and full-bodied flavor from every bean. Multiple gear-reduction motor is engineered to produce the slowest grinding action resulting in the highest precision grind for ultra-smooth taste. With a choice of 16 grind settings, from espresso fine to percolator coarse, the accurate and exact computer-controlled process ope…

Norpro Meat Grinder, Mincer, and Pasta Maker $25.27 Norpro Meat Grinder Mincer & Pasta Maker…

The Phantom of the Opera at the Royal Albert Hall [Blu-ray] $19.99 Let the spectacle astound you!   In celebration of the 25th Anniversary of Andrew Lloyd Webber’s The Phantom of the Opera, Cameron Mackintosh produced a unique, spectacular staging of the musical on a scale which had never been seen before. Inspired by the original staging by Hal Prince and Gillian Lynne, this lavish, fully-staged production set in the sumptuous Victorian splendor of London’s leg…

Andrew Lloyd Webber’s Love Never Dies [Blu-ray] $19.96 The year is 1907. It is 10 years after the Phantom’s disappearance from the Paris Opera House. He has escaped to a new life in New York where he lives amongst the screaming joy rides and freak-shows of Coney Island. In this new electrically-charged world, he has finally found a place for his music to soar. All that is missing is his love – Christine Daa‚. Now one of the world’s finest sopranos, …

Sparkle $3.86 Before “Dreamgirls,” this musical drama recalled the rise of a Supremes-like girl group from the Harlem ghetto to superstardom. While the group Sister and The Sisters pursues fame and fortune, their relationships fracture when Sister (Lonette McKee) turns to drugs and Sparkle (Irene Cara) cultivates a relationship with their manager (Philip Michael Thomas). Dwan Smith, Dorian Harewood also star; f…

The Lord of the Rings: The Fellowship of the Ring – Extended Edition $14.99 …

Cars Director’s Edition (Cars / Cars 2 / Mater’s Tall Tales) (Blu-ray/DVD Combo + Digital Copy) $60.95 Lightning McQueen (voice by Owen Wilson), Mater (Larry the Cable Guy), Sally (Bonnie Hunt), and the rest of the gang from Radiator Springs return to the screen in this sequel to Pixar’s Cars (2006). But instead of evoking a nostalgic vision of Route 66 through the American Southwest, director John Lasseter and his artists spoof James Bond films in a fast-paced adventure that mixes espionage and ro…

Chuggington Die-cast Puffer Pete Engine Toy $9.19 Brand: ChuggingtonChuggington Die-cast Puffer Pete Engine ToyModel: LC54006

Chuggington Die-cast Koko Engine Train Toy $8.22 Brand: ChuggingtonDie-cast Koko Engine Train ToyModel: LC54002

Chuggington Die-cast Action Chugger Engine Toy $7.87 Brand: ChuggingtonChuggington Die-cast Action Chugger Engine ToyModel: LC54017

Chuggington Die-cast Wilson Engine Toy $7.51 Brand: ChuggingtonChuggington Die-cast Wilson Engine ToyModel: LC54001

Chuggington Die-cast Chatsworth Engine Train Toy $8.18 Brand: ChuggingtonDie-cast Chatsworth Engine Train ToyModel: LC54012

Chuggington Die-cast Mtambo Engine Toy $7.89 Brand: ChuggingtonChuggington Die-cast Mtambo Engine ToyModel: LC54010

Janome Hello Kitty 15822 Heavy-duty Sewing Machine $199 Design: Hello KittyMaterial: Aluminum die cast frameBuilt in stitches: 22 stretch and utility stitches

Janome Hello Kitty 18750 Heavy-duty Sewing Machine $299 Design: Hello KittyMaterial: Aluminum die cast frame50 built-in stitches

Amerock Crystal Cabinet Knob (Pack of 5) $24.49 Improve the look of your home with this pack of five crystal cabinet knobs. These striking knobs are fabricated from die cast zinc and include installation screws.

Chuggington Die-cast Calley Engine and Box Car Toy $9.65 Brand: ChuggingtonChuggington Die-cast Calley Engine and Box Car ToyModel: LC54005

Vinaroz Red 11-in 6.8-quart Die Cast Aluminum Casserole $51.33 Color: RedMaterials: Silicone paint, die cast aluminum, glass lid with ventDimensions: 11 inch diameter x 6.8 quart

Fat Boy Triple Effects Guitar Pedal $95.05 Create exciting new sounds with this guitar effects pedal from Fat Boy. This musical accessory offers three unique sound effects and features a die-cast metal chassis and pedal.

LED Bullet Light with 360-degree Turnable Visor $52.99 ATV gear has heavy-duty die-cast construction and is tripe chrome-platedLight’s has three small allen screws to allow you to match the visor with the light you have mountedATV light is a stylish way to light your ride

Bullet Light with 360-degree Turnable Visor $48.99 ATV gear has heavy-duty die-cast construction and is tripe chrome-platedLight’s has three small Allen screws to allow you to match the visor with the light you have mountedATV light is a stylish way to light your ride

Electric 550-watt Aluminum Die-cast Meat Grinder $117.99 Every kitchen needs a top quality meat grinderAppliance offers aluminum die-cast grinder headMeat grinder designed to grind quickly and thoroughly to precise specifications

Cuisinart CB-600FR Die Cast Blender (Refurbished) $63.99 This die cast blender by Cuisinart features a 600-watt motor and stainless steel blades capable to handle your heavy-duty blending. With a brushed stainless steel finish, this elegant blender will look great in your kitchen.

Vinaroz Black Die Cast Aluminum 9.5-inch 4.2-quart Casserole Pot $0 Color: BlackMaterials: Silicone paint, die cast aluminum, glass lid with ventDimensions: 9.5 inch diameter x 4.2 quart

Vinaroz Red Die Cast Aluminum 9.5-inch 4.2-quart Casserole $0 Color: RedMaterials: Silicone paint, die cast aluminum, glass lid with ventDimensions: 11 inch diameter x 6.8 quart

Vinaroz Blue Die Cast Aluminum 11-inch 6.8-quart Casserole $0 Color: BlueMaterials: Silicone paint, die cast aluminum, glass lid with ventDimensions: 11 inch diameter x 6.8 quart

Vinaroz Black Die Cast Aluminum 9.5-inch 4.2-quart Casserole $51.33 Color: BlackMaterials: Silicone paint, die cast aluminum, glass lid with ventDimensions: 9.5 inch diameter x 4.2 quart

Vinaroz Blue Die Cast Aluminum 9.5-inch 4.2-quart Casserole $0 Color: BlueMaterials: Silicone paint, die cast aluminum, glass lid with ventDimensions: 9.5 inch diameter x 4.2 quart

Jiffy Steamer ESTEAM Handheld Travel Steamer $55.99 Jiffy Steamer’s ESTEAM is the most powerful hand-held steamer on the marketGarment steamer is the perfect houseware for taking care of tough wrinklesSimple-to-operate steamer is ideal for use at home or on the road

Amerock Essential’z Satin Nickel Arch Pulls (Pack of 10) $22.14 Update your kitchen with these quality Amerock arch pulls, featuring a satin nickel finish. These charming arch pulls come in a pack of ten and include installation screws.

KitchenAid KPCG100OB Black Pro Line Burr Coffee Grinder $0 The KitchenAid Pro Line Burr coffee grinder grinds whole coffee beans for the best tasting cup you’ve ever brewed. The coffee maker comes in an onyx black color option.

Amerock BP26203G10 Essential’z 4-inch Arch Pulls (Pack of 5) $32.49 Update your kitchen with these quality Amerock cabinet pulls featuring a satin nickel finish. These cabinet pulls come in a pack of 5 and include installation screws.

Janome Sewist 500 Sewing Machine $249 The Janome 500 sewing machine has wonderful features including 25 built-in stitches, a top loading bobbin system and an automatic needle threader. This is a perfect machine for all your projects from home decor to crafts.

Cotytech Corner TV Wall Mount (32 in. to 57 in.) $249.99 Enhance your home decor with a Cotytech TV wall mountTelevision mount is a completely full-motionTelevision mount features a 5- to 15-degree tilt

Cotytech Pivot 22- to 40-inch TV Wall Mount $49.99 Cotytech Pivot 22- to 40-inch TV Wall Mount achieves optimal viewing angles through tilting and turningFull-motion mount has 50.6-pound weight capacityTelevision accessory features 5- to 20-degree tilt

Janome DC3050 Sewing Machine $449 50 stitches, including 3 buttonholes Auto-Lock Up/down needle position buttons

Jiffy Esteam Hand-held Pink Travel Steamer $64.49 Jiffy Steamer’s ‘Breast Cancer Awareness’ steamer is available in pinkEsteam is the most powerful hand-held steamer on the market

Aroma Single-burner Hotplate $23.49 Single-burner hotplate is the perfect specialty appliance when guests are comingAroma electric burners give your kitchen added flexibilityPerfect cooktop for the office, small apartments, dorm rooms and more

Victorian Wall-mounted Mailbox $74.99 This wall-mounted Victorian mailbox features a 10.75 x 2.25-inch mail flap with the word ‘LETTERS’ engraved in it.

Ephiphany Lighting ‘Poseidon’ 1-light Bulkhead Wall Sconce $56.99 Light your way with this versatile Poseidon bulkhead wall scounce by Ephiphany Lighting. The sconce is available in black or white and can be used as an indoor or outdoor fixture.

Amerock BP173G10 4.625-inch Satin Nickel Pulls (Pack of 5) $15.49 Update your kitchen with these quality Amerock cabinet pulls. These charming cabinet pulls come in a pack of five and include installation screws.

Vigo Clean Arch Drawer Pulls (Pack of 5) $23.49 These arched drawer pulls are classic and simple additions to the minimalists interior. These knobs’ clean lines and polished finish, however, make them a good fit for any decor.